3D embroidery · Puff embroidery

3D embroidery for logos with raised depth

Give logos and lettering a tactile, premium finish with professional puff embroidery. Ideal for caps, structured garments and merchandise designed to stand out.

  • Tactile 3D effect
  • Strong on caps and logos
  • Samples and production runs
Professional 3D puff embroidery being produced on a navy cap
Professional 3D embroidery with clean raised depth, produced by AJDN.

More depth, more brand impact

Puff embroidery for bold designs

3D embroidery, also known as puff embroidery, uses a specialist foam layer beneath the top stitches. The stitches wrap around the foam to create a raised design that is both visible and tactile.

This technique performs best with bold shapes, strong lettering and closed areas. We assess your artwork first and, when needed, recommend a combination of flat embroidery and selected 3D elements.

Why choose AJDN for 3D embroidery?

Technically controlled for clean, consistent depth

01

Tactile relief

A raised finish that gives logos genuine depth, presence and a premium appearance.

02

Made for caps

Especially effective on caps and other structured products that support the design.

03

Custom embroidery file

Stitch direction, density, edges and cutting lines are adapted to the foam, fabric and size.

04

Combine flat and 3D

Fine details can remain flat while bold areas receive extra emphasis in raised embroidery.

05

Durable finish

Professional threads and controlled tension create a hard-wearing brand presentation.

06

From sample to series

Suitable for an initial sample, small quantities and repeat production for brands and businesses.

From artwork to raised embroidery

How we create a reliable 3D result

Step 1

Artwork assessment

We check line width, closed shapes, size, placement and the selected garment.

Step 2

3D digitising

Your logo is converted with the correct underlay, cover stitches and cutting sequence for puff foam.

Step 3

Sample and control

We check depth, edges, thread colour and fabric behaviour and refine details where necessary.

Step 4

Production and finishing

After approval we produce the order, remove excess foam and complete a final quality check.

Quality inspection of raised 3D embroidery on a navy cap
Accurate digitising and stitch construction create closed edges and consistent raised depth.

Is your artwork suitable?

Bold shapes create the strongest 3D effect

Not every detail can be executed reliably in 3D. Thin lines, tiny lettering and open shapes may be better in flat embroidery or a combined technique. We provide clear technical advice before production.

  • Clear, closed shapes and strong typefaces
  • Sufficient line width to cover the foam completely
  • Caps, hoodies, jackets, bags and structured fabrics
  • Flat embroidery for smaller or more detailed elements
  • Artwork preferably supplied as AI, EPS, PDF or SVG

Technique and material

What determines professional 3D embroidery?

In professional 3D embroidery, the embroidery file, foam, thread, substrate and machine settings work as one system. Simply adding more stitches is not enough. The artwork is digitised specifically for raised embroidery so the foam is fully enclosed and letters or shapes retain their height.

Digitising

A file designed for depth

We determine stitch direction, density, underlay and the order in which elements are embroidered. Corners and endpoints receive extra attention so no foam remains visible.

Foam and thread

Height without unnecessary stiffness

The thickness and colour of the embroidery foam are matched to the artwork and thread. This creates clear depth, closed edges and a professional appearance.

Product choice

Caps, garments and accessories

Structured cap fronts are particularly suitable for puff embroidery. For hoodies, jackets, beanies and bags, we assess stability, stretch and placement before recommending a raised finish.

Quality control

Sampling and repeatability

An initial sample shows how the substrate, colours and depth work together. After approval, we record relevant production settings to support consistent repeat orders.

Artwork choice

3D embroidery, flat embroidery or a combination?

3D embroidery works especially well for compact logos, initials, sports lettering and brand marks with strong closed shapes. Fine details, small text and thin lines are often clearer in flat embroidery. Both techniques can be combined in one design: the main element receives raised depth while subtler components are stitched flat.

For larger areas or a different texture, embroidered badges, chenille or appliqué may also be suitable. AJDN compares the options according to artwork, product, use and quantity. The aim is not automatically the most dramatic effect, but a technically reliable execution that supports the identity of your brand.

From sample to fulfilment

A scalable approach for brands and companies

We support an initial sample, a limited merchandise release and recurring production programmes. AJDN can source suitable caps or garments, produce the embroidery and combine it with neck labels, hangtags, packaging, stock management and worldwide shipping.

For an accurate quotation, send us the logo, required dimensions, placement, product choice, quantities and schedule. A vector file is ideal, but a clear PDF or image can also be assessed. Before production, you receive guidance on technical feasibility, a suitable alternative when details are too fine, and a transparent proposal.

Business 3D embroidery information

Clear production facts before you enquire

From one item

From €8.15 excl. VAT

Starting price covers the embroidery application only, up to 5,000 stitches for 1–11 items. The garment is charged separately.

Price structure

No fixed 3D surcharge

The standard stitch-price table applies. 3D designs often use more stitches and may therefore cost more.

Artwork

Bold shapes and larger lettering

Front, upper sleeve and caps are recommended. Large solid areas and very small details are less suitable and are checked first.

Production time

From approximately two working days

Rush work is possible after material, stock and production planning have been confirmed. Shipping is excluded.

Digitising

From €10

For 1–11 items; no separate digitising charge from 12 items. AJDN retains the file for repeat production.

Artwork and care

By email · wash at 30 °C

AI, EPS or PDF is preferred; PNG can be assessed at final size and 300 dpi. Not via WhatsApp. Wash inside out and do not tumble dry.

Frequently asked questions

Practical information about 3D embroidery

What is 3D embroidery and how is the raised effect made?

With 3D puff, special foam sits on top of the fabric. Dense stitches cover the foam, making selected parts of the logo visibly and physically raised.

Which logos are suitable for 3D embroidery?

Bold lettering, strong shapes and sufficient spacing work best. Very small text, thin lines and intricate detail are less suitable.

Can 3D embroidery be used on caps, sweatshirts and jackets?

Yes. Structured caps and heavier fabrics usually give the most stable result. We check shape, tension and access for every garment.

Can flat and 3D embroidery be combined in one logo?

Yes. Fine details can be stitched flat while selected letters or shapes are raised, provided the artwork leaves enough space.

Can I approve a sample first?

Yes. A paid physical sample is available from one item. For a confirmed order from 100 items, one physical production sample is free; additional samples are quoted first.

How should I care for 3D embroidery?

Wash inside out at a maximum of 30 °C. Do not bleach, tumble dry or iron directly over the decoration; follow the strictest garment-label instruction.

Which file should I provide?

Email AI, EPS or PDF to info@ajdn.com. A transparent PNG at final size and 300 dpi can also be assessed. Production files are not sent through WhatsApp.

What does 3D embroidery cost and how long does it take?

From €8.15 excl. VAT for the application only, up to 5,000 stitches at 1–11 items. The garment is separate. Standard stitch pricing applies and production starts from approximately two working days.

Bring your logo forward—literally

Email your artwork to info@ajdn.com and tell us the garment, placement, size and quantity. We will assess whether 3D embroidery is technically the best option.

Request a 3D embroidery quote

    Tell us about your project — 3D embroidery

    Email files to info@ajdn.com after submitting. Files are not sent through WhatsApp.













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